Comments (3)
10-32 Bolt and nut dimensions:
10-32 Bolt Diameter: 0.19 inch -> mounting_bolt_diameter
10-32 Clearance hole diameter: 5mm -> mounting_bolt_clearance_hole_diameter_10_32
10-32 Nut width: 8mm -> nut_10_32_width
10-32 Nut height: 2.8mm -> nut_10_32_height
10-32 Bolt Head Diameter: 9.5mm -> mounting_bolt_head_diameter
Thickness of plastic from d-ring cutout to head hole == 1mm
M4 Bolt and nut dimensions:
Bolt: https://www.mcmaster.com/92005A242/
Nut: https://www.mcmaster.com/91828A231/
M4 Bolt Diameter: 4mm (3.8mm measured)
M4 Clearance hole diameter: 4mm -> M4_mounting_bolt_clearance_hole_diameter
M4 Nut width: 7mm -> M4_mounting_nut_width
M4 Nut height: 3.2mm -> M4_mounting_nut_height
M4 Bolt Head Diameter: 8mm -> M4_mounting_bolt_head_diameter
Thickness of plastic from d-ring cutout to head hole == 1.8mm
from ledlightsticks.
TOP FOUNDATION INSERT
- Mounting Bolt Hole cutout (from sketch on aluminum bar) (originally 5mm): M4_mounting_bolt_clearance_hole_diameter (4mm)
TOP SHEETH (COVER) -- finished top mounting hole and nut updates and fillet on d-ring cutout in V115
- Mounting Bolt Head diameter (originally 9.9): M4_mounting_bolt_head_diameter + gap * 3 (8.6mm)
- Mounting Nut half width (originally 4mm): M4_mounting_nut_width / 2 (3.5mm)
- extrusion depth for Mounting Nut (originally 3.2): M4_mounting_nut_height + gap (3.4)
- D-Ring Fillet: 2mm
- extra height on extrusion (originally 1): 1mm
from ledlightsticks.
All M4 Updates complete in V117
from ledlightsticks.
Related Issues (20)
- tighten tolerances around battery HOT 2
- update top PCB cover - button holes, mating lip, button height HOT 2
- Create cover for Power Shim HOT 1
- Add compartment to hold power shim when LED Stick is mounted in base
- Move battery securing component to other side (so battery level indicator is visible) HOT 1
- Tighten main bolt nut holder cutouts HOT 2
- Resize the metal flat bar stabilizer in the Hole cutting Jig so that it matches 3D Printed inserts HOT 1
- Add one or two layers to bottom of base inside to prop up handle of LED stick
- create cover for electronics in base
- Test to see if 4M screw is better than 10-32
- Add ext power cutoff, second LED output, and swap LED connector +/- on PCB#1 HOT 5
- add second LED Strip data connection to PCB1 and Blinky Tape
- Order PCBs for V1.2 from JLCPCB HOT 2
- Create more palettes!!
- Update Code to utilize new ability to address both strips individually HOT 2
- Re-create battery securing clip. flip back to original side but make smaller
- Test issue with Max HOT 1
- Update spacing around button holes to be slightly wider and flare out the part that encompases the button HOT 1
- Make chamfer on the bottom cover slightly deeper so it's easier to remove and put on the cap HOT 1
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